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Sand Reclamation

Attrition Process

Step 4:

 
Sand in
   
ROTACLAIM
Sand in to Shaker Screen from Rotaclaim and sand exits screen free of agglomerates but with some fines.  
SHAKER SCREEN
 
COOLER / CLASSIFIER
Waste Out
Sand exits screen free of agglomerates but with some fines.
 
SHAKER SCREEN
 

SHAKER SCREEN – After initial processing, some agglomerates (clusters of bonded sand grains and/or foreign particles) may still persist. An electrically vibrated fine mesh screen mounted directly below the Rotaclaim accomplishes the next important reclamation step. Only sand with acceptable grain size passes through this screen and is allowed to continue through the system.

Step 5:

 
Hot sand in
Dust and fines
extraction
   
  Sand in Cooler / Classifier from shaker Screen and Sand exits cooler with little binder remaining and free of fines. Water cooled tubes
  Cool sand out
Fluidizing air
Sand exits cooler with little binder remaining and free of fines.
COOLLER / CLASSIFIER
 

COOLER / CLASSIFIER – Sand discharged from the shaker screen still remains at an unacceptably high temperature and still contains undesirable dust and broken sand particles below required grain size. The cooler/classifier utilizes negative air pressure to lift these small particles out of the system while preserving the desirable sand. Extracted particles are transported to a dust collector. By regulating the air pressure in the classifier, the grain size distribution can be beneficially controlled. Another important cooler/classifier function is cooling sand to temperatures suitable for rebonding. A water-cooled heat exchanger traverses through the sand bed inside the cooler/classifier unit. To increase thermal transfer to the heat exchanger and facilitate dust extraction, air is blown into the bottom of the bed to fluidize the sand. The fluidizing action promotes a constant grain-against-grain rubbing/abrading condition that figures significantly in the removal of binder from all the sand grains. Units are available as part of a complete reclamation system or as independent cooler units.

Next: SAN-REC-PAK

 
 

 

The Heart of the system is the Cooler / Classifier. Only in a Dependable system do you have the ability to classify the reclaimed sand for periods of 30 minutes or more!

The shaker screen Assembly is used to screen off agglomerated sand lumps, rods, refractory material, and other large particles before the sand enters the vibrating screen that is installed within the cooler body to save space and control dust.

Vibrating screen is installed within the cooler body to save space and control dust.

 

 

 

 

Cooler / Classifier unit provides cooling, final binder removal and dust extracting functions in a fluidized sand bed.

Cooler / Classifier unit provides cooling, final binder removal and dust extracting functions in a fluidized sand bed.

 

 

 

 

 

 

 

 

 

 

 

 

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Dependable Foundry Equipment Company - Redford-Carver Foundry Products Company
Divisions of Tromley Industrial Holdings, Inc.